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Commercial case study

Complex build. Zero hot works.

How Ridgeline routed the hot and cold services through a 61,000 sq ft industrial HQ at Adlington, with no fire permits and no clashes, keeping a complex multi-trade build on programme.

Vulcan Phase 1, Adlington Business Park, a 61,000 sq ft industrial and commercial HQ

Project

Vulcan Phase 1

Location

Adlington, Cheshire

Sector

Industrial & commercial HQ

Client

Interket International

Installer

Concept Group

Product

Ridgeline 28 mm & 15 mm Hot & Cold

No hot works

No fire permits, no brazing or soldering on site

61,000 sq ft

11,000 sq ft office over two storeys, 50,000 sq ft warehouse

Long runs

Continuous lengths pulled through structural voids, minimal fittings

On programme

Kept on track across a complex, multi-trade build

The challenge

A high-tech HQ, with no tolerance for delay.

Interket International needed more than a warehouse: a high-tech UK headquarters pairing specialist production facilities with premium offices. Vulcan Phase 1 was a complex industrial turnkey build, spanning structural works, MEP services and specialist fit-out, all running to a tight programme.

The services had to navigate reinforced concrete slabs, jumbo stud walls and dedicated compressor rooms, threading through multi-level spaces shared with every other trade on site. Traditional rigid pipework would have meant heavy labour, dangerous hot works permits in an active zone, and a high risk of coordination clashes with the structural steel.

The 50,000 sq ft Vulcan warehouse interior before fit-out
50,000 sq ft of warehouse and a two-storey office, with services routed around steel, ducts and concrete.
The Ridgeline solution

Routed where rigid pipe couldn’t go, with no hot works.

Ridgeline’s flexible corrugated 316L stainless tube went in fast across the two-storey office and warehouse. Continuous runs meant minimal fittings, so coils could be pulled through structural voids without complex jointing at height, and routed cleanly around steelwork, ducting and concrete slabs with no rework and no clashes. 28 mm lines carried the main distribution; 15 mm branches fed office toilets, sinks, kitchens and the specialist production zones.

With no hot works, there were no fire permits to manage and no brazing or soldering in a busy multi-trade environment, which lifted site safety instantly. For a building designed as a long-term HQ, the 316L construction brings a 100+ year design life with minimal maintenance, and supports Interket’s ESG goals through high recycled content and a lower-impact install.

A Ridgeline installer de-spooling corrugated stainless tube in the Vulcan warehouse
De-spooling continuous lengths on site, with a connection only at each end.
A Ridgeline installer routing corrugated stainless tube along the warehouse structure at Vulcan
Routed along the structure in continuous lengths, with minimal fittings and no hot works.
Routed around steel, ducting and concrete with no hot works, no clashes and no rework. A complex multi-trade build, kept on programme.
The result

A complex build, delivered on programme.

Vulcan Phase 1 shows how Ridgeline earns its place on complex industrial turnkey projects, where traditional methods would mean unacceptable disruption or labour cost. The flexibility to route anywhere, combined with 316L reliability and no hot works, kept a demanding multi-trade build moving and on programme.

Interket International gained a new UK headquarters built for the long term: a clean stainless water system, installed safely alongside every other trade, with the durability a flagship facility demands.

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