Applications

Pipework for Air Source Heat Pumps: Flow, Return and Installation Choices

Last reviewed: Reviewed by Ridgeline technical team Content updated:

Quick answer

Quick answer

Air source heat pump pipework needs to be sized for flow rate, insulated correctly, routed with minimal restriction, and installed so the heat pump can achieve the circulation it was designed for.

Ridgeline R-32 HP is designed for ASHP flow and return applications where installers want long flexible stainless steel runs, fewer fittings and a practical alternative to rigid copper.

Why ASHP Pipework Matters

Heat pumps are flow-rate sensitive. If the primary flow and return pipework is undersized, too restrictive, poorly insulated or over-fitted, the system can struggle to deliver the required heat transfer.

The pipework is not a minor accessory. It affects:

  • pump duty
  • flow rate
  • pressure drop
  • heat loss
  • installation time
  • external routing
  • long-term reliability

How To Choose The Pipe Size

Start with the heat-pump manufacturer's required design flow and available external pump head. Heat output alone does not establish a pipe size. Include the complete flow-and-return route, fittings, valves, strainers, heat exchangers and the specified fluid.

Compare candidate Ridgeline sizes using their own pressure-loss data. R-32 HP is designed for heat-pump primary pipework, but it is not an automatic selection for every heat pump or route. A larger size may be needed on a longer or more restrictive circuit.

Use the heat-pump pressure-loss calculator to compare the route, then check the complete result against the chosen heat pump's instructions.

Published Tube-Loss Reference

These selected values come from the Ridgeline + P1 datasheet, Rev 2, July 2026, page 4. They are published manufacturer tube data, not an independent route test or a complete system calculation.

Use the exact tube column. At 20 L/min, the published R-32 HP value is 373 Pa/m and the R-35 value is 128 Pa/m. Substituting the R-35 column would understate R-32 HP tube loss. R-28 is shown for reference comparison, not as a heat-pump size recommendation.

The source table does not state the fluid, temperature or test/calculation conditions alongside these values. Confirm applicability with the technical team before using them for design, particularly for glycol. Include fittings, bends and other components separately. No interpolation or extrapolation is supplied here.

Selected published rows: each cell gives Pa/m, then velocity in m/s.
Flow, L/minR-28R-32 HPR-35
10 225 / 0.40 95 / 0.29 33 / 0.19
15 500 / 0.60 211 / 0.44 73 / 0.29
20 885 / 0.80 373 / 0.58 128 / 0.39
25 1,378 / 1.00 580 / 0.73 199 / 0.49
30 1,981 / 1.20 833 / 0.87 285 / 0.58

Download the reference data (JSON). The same source file supplies this table and includes its units, PDF revision, source page and scope.

Using and citing this reference

This is a selected manufacturer-data reference, published by Ridgeline Tubes Limited on 27 September 2026. Reference version 1.0. The source remains the P1 Technical Data Sheet, Rev 2, July 2026, page 4.

Keep the source revision, units and applicability note with any project record. Confirm the fluid, temperature and test or calculation conditions before design use. The table excludes fittings, valves, equipment and other circuit losses.

Reference: Ridgeline Tubes Limited. Ridgeline P1 selected tube pressure-loss reference, version 1.0 (2026-09-27). Permanent link to this reference.

For the rest of the project record, use the route comparison worksheet and current approval documents.

Worked Route Example: A 12 m Flow And Return

This example shows how to prepare the route inputs; it does not prescribe a pipe size or claim a tested performance result.

Assume the measured route from the outdoor unit to the plant room is 12 m, and the return follows a separate 12 m run. The circulating water travels through 24 m of tube in total. If a calculator asks for total circuit length, enter 24 m. If it asks for one-way length and explicitly doubles it, enter 12 m. Do not count the return twice.

Input What to enter or check
Design flow The required flow from the selected heat pump's design, not an assumed flow for its nominal heat output
Flow and return 12 m + 12 m = 24 m of measured tube in this example
Fluid Actual water or antifreeze type, concentration and design temperature; use data valid for that fluid
Fittings and components Count both legs and include the selected valves, strainer, connections and other components
Available external pump head Use the manufacturer's available head at the required flow; avoid subtracting internal losses twice
Candidate tube size Compare the documented pressure loss of each suitable Ridgeline size at the required flow

The complete circuit loss is the tube loss over both legs plus the losses of fittings and other components at the same flow. Compare that total with the available external pump head in matching units. Static building height is not simply added as circulation loss in a filled closed loop; filling pressure, expansion and air removal are separate design checks.

For a project check, send the heat-pump make and model, required flow, available head, route drawing, component list and fluid details to the Ridgeline technical team. Use the current technical data sheets and manufacturer's installation instructions before final selection.

What Good Heat-Pump Pipework Needs

Good ASHP pipework should:

  • match the hydraulic design
  • minimise unnecessary elbows and fittings
  • route cleanly through walls and tight spaces
  • be insulated appropriately, especially outdoors
  • tolerate antifreeze and heating-system conditions
  • avoid avoidable pressure drop
  • be quick to install without compromising flow

Why Flexible Stainless Steel Helps

Rigid pipework can make ASHP installs slower, especially where the external unit is away from the plant room or where the route passes through awkward building fabric.

Ridgeline lets the installer create long continuous runs, route around obstacles and reduce fitting count. That is especially valuable outdoors and through walls, where every joint adds labour and future maintenance concern.

Insulation Still Matters

Ridgeline does not remove the need for correct insulation. Flow and return pipework should be insulated to suit the system design, outdoor exposure, temperature, condensation risk and manufacturer guidance.

The pipe solves routing and material issues. The insulation still solves heat loss and environmental exposure.

Select The Tube, Fittings And Support

FAQs

Move from research to product proof.

Hold a length of corrugated 316L stainless steel tube. Read the data sheets. Or talk to the team about a specific project.

316L marine-grade stainless WRAS approved KIWA Reg 4 certified 100+ year design life UK designed